5.9L Cummins 24-Valve (VP44) Diagnostics
Dodge Ram 2500/3500, 1998.5-2002 — the 24-valve ISB with the Bosch VP44 electronic injection pump, fixed-geometry turbo, and no emissions system. Lift-pump, APPS/pedal, VP44 and sensor faults dominate.
Common symptoms
- Engine Stalls or Dies While Driving — 5.9 Cummins 24-Valve (VP44) Diagnostic reference for 5.9 Cummins 24-Valve (VP44) 1998.5–2002 that stalls or dies while driving.
- Hard Start or No Start — 5.9 Cummins 24-Valve (VP44) Diagnostic guide for hard start or no start on 5.9 Cummins 24-Valve VP44 (1998.5–2002).
- Loss of Power or Dead Pedal — 5.9 Cummins 24-Valve (VP44) The 5.9L Cummins 24-Valve (VP44) can lose throttle response or power under load. The driver feels a dead pedal, hesitation, or a sudden loss of power, often…
- Surging or Bucking — 5.9 Cummins 24-Valve (VP44) The engine speed rises and falls at idle or under light load, or the truck jerks as if fuel is being cut in and out.
- White Smoke or Rough Running on Cold Start — 5.9 Cummins 24-Valve (VP44) Diagnostic guide for white smoke and rough running on cold start on the 5.9L Cummins 24-valve VP44 platform.
- P0237 — Turbocharger/Supercharger Boost Sensor A Circuit Low — 5.9 Cummins 24-Valve (VP44) Diagnostic guide for P0237 on 5.9 Cummins 24-Valve VP44 (1998.5–2002).
- P0251 — Injection Pump Fuel Metering Control A Malfunction (Cam/Rotor/Injector) — 5.9 Cummins 24-Valve (VP44) Diagnostic reference for 5.9 Cummins 24-Valve VP44 (1998.5–2002) when P0251 is set. Focuses on how to diagnose the fault without step-by-step repair of…
- P0370 — Timing Reference High Resolution Signal A — 5.9 Cummins 24-Valve (VP44) Diagnostic guide for P0370 on 5.9 Cummins 24-Valve VP44 (1998.5–2002).
- P1689 — No Communication Between ECM and Injection Pump Module — 5.9 Cummins 24-Valve (VP44) The ECM has lost communication with the VP44 pump's controller. On the 5.9L 24-valve this commonly causes a no-start or stall and points to the ECM-to-pump…
- P1690 — Fuel Injection Pump CKP Sensor Does Not Agree With ECM CKP Sensor — 5.9 Cummins 24-Valve (VP44) Diagnostic reference for 5.9 Cummins 24-Valve VP44 (1998.5-2002) when P1690 is set. Focus on signal disagreement between the VP44 internal speed signal and the…
- P1691 — Fuel Injection Pump Controller Calibration Error — 5.9 Cummins 24-Valve (VP44) P1691 is a Chrysler-enhanced code for the 5.9L Cummins 24-valve VP44. It indicates the VP44 pump controller reports a calibration error, often after a pump…
- P0238 — Turbocharger/Supercharger Boost Sensor A Circuit High — 5.9 Cummins 24-Valve (VP44) Diagnostic reference for P0238 on 5.9L Cummins 24-Valve VP44 (1998.5-2002).
- P1688 — Internal Fuel Injection Pump Controller Failure — 5.9 Cummins 24-Valve (VP44) P1688 on a 1998.5–2002 Dodge Ram 2500/3500 5.9L Cummins 24-valve (VP44) indicates the ECM has detected an internal failure of the VP44 pump-mounted controller.…
- P0107 — Manifold Absolute Pressure/Barometric Pressure Circuit Low — 5.9 Cummins 24-Valve (VP44) Diagnostic reference for 5.9L Cummins 24-Valve (VP44) 1998.5–2002.
- P0117 — Engine Coolant Temperature Circuit Low Input — 5.9 Cummins 24-Valve (VP44) Diagnostic reference for 5.9L Cummins 24-Valve (VP44) 1998.5–2002. Focus on diagnosing the ECT circuit low-input condition without step-by-step repair of…
- P0122 — Throttle/Pedal Position Sensor/Switch A Circuit Low Input — 5.9 Cummins 24-Valve (VP44) Diagnostic reference for 5.9L Cummins 24-Valve VP44 (1998.5–2002) P0122. Focus on APPS circuit low voltage detection and related drivability symptoms. Do not…
- P0123 — Throttle/Pedal Position Sensor/Switch A Circuit High Input — 5.9 Cummins 24-Valve (VP44) P0123 on the 5.9L Cummins 24-Valve VP44 means the ECM is seeing an APPS voltage above the expected range. On this platform the accelerator pedal position…
- P0128 — Coolant Thermostat Below Regulating Temperature — 5.9 Cummins 24-Valve (VP44) Engine coolant does not reach the expected operating temperature in the expected time.
- P0182 — Fuel Temperature Sensor A Circuit Low — 5.9 Cummins 24-Valve (VP44) Fuel Temperature Sensor A Circuit Low
- P0216 — Injection Timing Control Circuit Malfunction — 5.9 Cummins 24-Valve (VP44) P0216 on the 5.9L Cummins 24-valve VP44 means the ECM has detected an issue with the injection timing control circuit or its performance. On this platform the…
- P0230 — Fuel Pump Primary Circuit — 5.9 Cummins 24-Valve (VP44) The engine control module has detected an electrical fault in the primary control circuit of the fuel pump on a 5.9L Cummins 24-Valve (VP44) 1998.5–2002 Dodge…
- P0234 — Turbocharger/Supercharger Overboost Condition — 5.9 Cummins 24-Valve (VP44) P0234 on the 5.9L Cummins 24-Valve VP44 means the ECM has seen boost pressure above the allowed limit for current conditions. On this platform the turbo is a…
- P0336 — Crankshaft Position Sensor A Circuit Range/Performance — 5.9 Cummins 24-Valve (VP44) Diagnostic reference for 5.9L Cummins 24-Valve VP44 (1998.5–2002) when ECM reports crankshaft position sensor signal erratic/out of range.
- P0341 — Camshaft Position Sensor A Circuit Range/Performance — 5.9 Cummins 24-Valve (VP44) Diagnostic reference for 5.9L Cummins 24-Valve (VP44) 1998.5–2002.
- P0380 — Glow Plug/Heater Circuit Malfunction — 5.9 Cummins 24-Valve (VP44) P0380 is a generic OBD-II code for a glow plug/heater circuit electrical fault. On the 5.9L Cummins 24-Valve VP44 platform the engine uses an intake-air grid…
- P0480 — Cooling Fan 1 Control Circuit/Open (Low Speed Fan Relay) — 5.9 Cummins 24-Valve (VP44) The engine control module has detected an electrical fault in the control circuit for cooling fan 1.
- P0500 — Vehicle Speed Sensor A Malfunction — 5.9 Cummins 24-Valve (VP44) Diagnostic reference for P0500 on 5.9L Cummins 24-Valve (VP44) 1998.5–2002.
- P0602 — Control Module Programming Error — 5.9 Cummins 24-Valve (VP44) P0602 means the PCM/ECU has detected an internal programming error or corruption on the 5.9L Cummins 24-Valve VP44 platform.
- P0605 — Internal Control Module Read Only Memory (ROM) Error — 5.9 Cummins 24-Valve (VP44) P0605 on a 5.9L Cummins 24-Valve (VP44) means the PCM/ECU has detected an internal fault in its non-volatile memory (ROM) that prevents reliable operation of…
- P0606 — Control Module Processor Performance — 5.9 Cummins 24-Valve (VP44) P0606 on the 1998.5–2002 Dodge Ram 2500/3500 5.9L Cummins 24-valve (VP44) means the Powertrain Control Module (PCM/ECU) has detected an internal processor…
- P1693 — DTC Detected in Companion Module — 5.9 Cummins 24-Valve (VP44) P1693 is a companion/secondary code on the 5.9L Cummins 24-valve VP44 platform. It indicates the PCM has stored another fault in a separate module and is…