P0107 — Manifold Absolute Pressure/Barometric Pressure Circuit Low — 5.9 Cummins 24-Valve (VP44)
Diagnostic reference for 5.9L Cummins 24-Valve (VP44) 1998.5–2002.
What it means
The ECM sees the MAP/BARO sensor signal below the valid range. On this platform the MAP sensor provides intake manifold pressure information used for fueling and boost control. A low circuit reading means the ECM is seeing an abnormally low voltage from the MAP/BARO circuit.1
Most likely causes
- MAP sensor internal failure or damaged sensor element — Sensor output stuck low or shorted internally, giving a low voltage to the ECM.1
- Wiring/connector fault to MAP sensor — chafed, corroded, or loose connection causing low voltage or short to ground — Open or high-resistance in signal wire, or connector contamination, pulls the signal low.1
- Reference voltage or ground supply issue to MAP sensor — Loss of 5 V reference or poor sensor ground biases the signal low; inspect power/ground circuits feeding the sensor.1
- Boost/intake leak or unmetered air affecting MAP reading at idle/low load — Large post-turbo leak can cause unusually low manifold pressure readings under conditions where ECM expects higher pressure.1
- ECM input fault — Internal ECM processing fault can misinterpret a good sensor signal as low.1
How to diagnose
- Verify code and freeze frame; confirm P0107 is present and note engine conditions at set.
- Visually inspect MAP sensor and intake plumbing for damage, oil contamination, and loose connections.
- Check MAP sensor connector for corrosion, bent pins, and secure latch.
- Inspect wiring harness from MAP sensor to ECM for chafing, heat damage, and proper routing.
- Using a scan tool, view live MAP/BARO voltage and compare to key-on/engine-off barometric reading and idle values.
- Check MAP sensor reference voltage and ground at the sensor connector with key on.
- If electrical tests are normal, inspect intake/boost plumbing for leaks, cracked hoses, loose clamps, and damaged intercooler boots.
- Clear codes and test drive to confirm code return and monitor MAP readings under load.
- If sensor and wiring test good but code persists, evaluate ECM input integrity.
- Document findings before replacing parts.
Common mistake to avoid
Replacing the turbo before smoke-testing the intake. Boost leaks at intercooler boots, end tanks and clamps are a common cause of low power and underboost codes, and they mimic a failing turbo. Source: BD Diesel — 6.7L Power Stroke problems and real fixes.
Parts and tools you may need
- Digital multimeter
- Scan tool with live data
- Basic hand tools for inspection
- Dielectric grease
- Replacement MAP sensor (if testing indicates failure)
Tools you’ll need
- OBD-II scan tool — Reads live MAP/BARO voltage and freeze frame to confirm P0107 conditions and monitor readings under load.
- Digital multimeter — Checks MAP sensor reference voltage, ground, and signal voltage at the connector to identify low circuit faults.
- Fuel pressure gauge — Verifies fuel system integrity on VP44 engines where low fuel pressure can indirectly affect manifold pressure readings.
- Inspection mirror — Allows visual inspection of MAP sensor and intake/boost plumbing in tight engine bay areas for damage or leaks.
Rough cost and difficulty
| Likely repair | Parts | Shop labor | Who usually does it |
|---|---|---|---|
| Shop diagnosis | — | 1–2 hrs | Shop |
| Wiring or connector repair | $10–$100 | 1–4 hrs | DIY with tools and a manual |
| MAP/boost pressure sensor | $40–$200 | 0.3–1 hrs | Easy DIY |
| Intercooler boot, clamp or pipe repair | $20–$200 | 0.5–2 hrs | Easy DIY |
Typical US independent-shop figures; labor runs about $120–$180 per hour (dealers charge more). Confirm the diagnosis before buying parts.
When to see a pro
If wiring faults are found in the engine harness, or if ECM input testing is inconclusive, have a qualified diesel technician perform pinpoint electrical tests. Do not attempt repairs on high-pressure fuel or safety-critical systems without proper training.
Check for recalls
Recalls are tied to your truck’s VIN, so check yours directly: enter the VIN at NHTSA’s recall lookup. Open safety recalls are repaired free at a dealer.
Sources
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