P0201 — Injector Circuit/Open - Cylinder 1 (6.7 Cummins (EGR + DPF, pre-SCR))
The ECM has detected an electrical fault in the fuel injector circuit for cylinder 1 on a 6.7L Cummins 2007.5–2012 (EGR+DPF, pre-SCR).
What it means
The engine control module has detected an electrical fault in the fuel injector circuit for cylinder number one.1
Most likely causes
- Open or high-resistance in the injector harness or connector at cylinder 1 — Inspect the injector connector and engine harness for corrosion, oil intrusion, chafing, or loose terminals. Check continuity and isolation to ground/power per the wiring diagram.1
- Failed injector solenoid/electrical coil on cylinder 1 — A shorted or open injector coil will set a circuit fault. Compare injector resistance to spec and to other cylinders; a deviation indicates a bad injector.1
- ECM driver fault for cylinder 1 injector — If the wiring and injector test good, the ECM internal driver for cylinder 1 may be faulty. Verify power/ground and command signals at the ECM connector before condemning the module.1
- Chafed or shorted engine harness affecting injector circuits — The 6.7 Cummins uses a common-rail solenoid injector set with a single engine harness. Damage near the valve cover or bulkhead can cause an open/short on one cylinder.2
- Poor ECM power/ground or intermittent connection causing injector circuit codes — Low voltage or poor grounds can produce spurious injector circuit faults. Check battery, chassis, and ECM grounds and supply voltage under load.1
How to diagnose
- Verify code and freeze frame; clear and retest to confirm repeatability.
- Visually inspect cylinder 1 injector connector, harness routing, and valve cover area for oil, corrosion, or chafing.
- Measure injector solenoid resistance at the injector connector and compare to cylinders 2–6; note any open/short.
- Perform a pin-to-pin continuity and isolation test from ECM harness connector to injector connector for cylinder 1; check for shorts to ground or power.
- Inspect ECM connectors for moisture/corrosion and verify ECM power and ground circuits are within spec under load.
- If wiring and injector pass, scope the injector command signal at the injector connector during cranking to confirm ECM output presence.
- Swap cylinder 1 injector with another cylinder and retest; if the code follows the injector, replace the injector; if it stays on cylinder 1, suspect harness or ECM.
Parts and tools you may need
- Digital multimeter
- Wiring diagram for 2007.5–2012 6.7 Cummins
- Injector breakout harness or back-probe pins
- Oscilloscope or lab scope
- Dielectric grease
- Replacement injector connector pigtail if damaged
Rough cost and difficulty
Parts and labor vary by region and shop. Injector replacement and harness repair costs differ widely; obtain local quotes.
When to see a pro
If the fault persists after harness and injector checks, or if ECM driver failure is suspected, have a qualified diesel technician perform ECM signal testing and module evaluation. Do not attempt high-pressure fuel system service without proper training and tools.
Sources
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