P0299 — Turbocharger/Supercharger Underboost Condition — 6.7 Powerstroke
P0299 on 6.7 Powerstroke means boost pressure is below the minimum expected for current conditions.
What it means
The PCM sees actual boost lower than desired under load, often triggering limp and reduced power.1
Most likely causes
- Charge-air-cooler (intercooler) boot leaks — Boost leaks at intercooler boots/pipes reduce measured boost; typical on this platform.1
- VGT vanes stuck open — VGT vanes stuck open lower boost; typical on this platform.1
- Sticking turbo actuator — A sticking or faulty VGT actuator can cause underboost; typical on this platform.1
- Restricted air filter — A restricted air filter limits inlet flow and can cause underboost; typical on this platform.1
- VGT vane sticking from soot — VGT vane sticking from soot is a known boost-performance issue on this platform.2
- Turbo actuator fault — Turbo actuator fault can cause actual boost to not track desired boost.2
- MAP/boost sensor error — A MAP/boost sensor error can cause underboost detection.2
- Turbo actuator learned travel out of range — Actuator learned travel outside allowable range indicates sticking VGT or worn/failed actuator.3
How to diagnose
- Verify freeze frame and repeat under load to confirm underboost.
- Inspect intake and charge-air system for leaks, damaged or loose intercooler boots.
- Check air filter restriction and intake restriction.
- Monitor desired vs actual boost and VGT duty cycle with scan tool.
- Check MAP/boost sensor readings for plausibility and wiring.
- Perform VGT actuator functional test and relearn if supported; note learned travel limits.
- Inspect turbocharger for shaft play, vane sticking, and soot buildup.
Common mistake to avoid
Replacing the turbo before smoke-testing the intake. Boost leaks at intercooler boots, end tanks and clamps are a common cause of low power and underboost codes, and they mimic a failing turbo. Source: BD Diesel — 6.7L Power Stroke problems and real fixes.
Parts and tools you may need
- Scan tool with live data and bi-directional controls
- Boost leak test kit
- Basic hand tools
- Air filter
- Intercooler boots/clamps
Tools you’ll need
- OBD-II scan tool — Reads live desired vs actual boost and VGT duty cycle to confirm underboost and guide actuator tests.
- digital multimeter — Verifies MAP/boost sensor supply, ground, and signal voltages for plausibility and wiring faults.
- fuel pressure gauge — Rules out fuel-related power loss that can mimic boost deficiency under load.
- boost pressure gauge — Provides a direct mechanical boost reading to compare against PCM desired boost and detect leaks.
Rough cost and difficulty
| Likely repair | Parts | Shop labor | Who usually does it |
|---|---|---|---|
| MAP/boost pressure sensor | $40–$200 | 0.3–1 hrs | Easy DIY |
| Intercooler boot, clamp or pipe repair | $20–$200 | 0.5–2 hrs | Easy DIY |
| Electronic VGT actuator | $400–$900 | 1–3 hrs | DIY with tools and a manual |
Typical US independent-shop figures; labor runs about $120–$180 per hour (dealers charge more). Confirm the diagnosis before buying parts.
When to see a pro
If VGT mechanism is sticking, actuator is faulty, or turbocharger inspection is needed, have a qualified diesel technician evaluate and service the turbocharger system.
Check for recalls
Recalls are tied to your truck’s VIN, so check yours directly: enter the VIN at NHTSA’s recall lookup. Open safety recalls are repaired free at a dealer.
Sources
Repair videos: P0299 on the 6.7 Power Stroke
Third-party videos, not ours — picked for this engine. Confirm anything against the factory service information for your truck.
Spotted an error, or something missing? Tell us
Run a 6.7 Powerstroke? This goes straight to the editor — it is not published.