FC 1682 — Aftertreatment DEF Dosing Unit Input Lines – Condition Exists (SPN 3362 FMI 31) — Cummins ISX15
Diagnostic reference for Cummins ISX15 (2010–2017) FC 1682.
What it means
FC 1682 is SPN 3362 FMI 31. The ECM detected a problem in the DEF dosing unit supply (input) lines.1
Most likely causes
- Restricted, frozen or kinked DEF supply line to the dosing unit — Physical blockage or ice in the input line prevents proper DEF delivery to the doser.1
- Clogged DEF filter or strainer upstream of the dosing unit — Debris or crystallization restricts flow into the dosing unit.1
- Low DEF level affecting supply to the dosing unit — Insufficient fluid in the tank can cause the input line condition to be flagged.1
- DEF pressure or dosing unit related issue — Erratic or implausible DEF pressure can accompany input line faults.2
How to diagnose
- Verify DEF tank level and recent refill history; low level can trigger supply line condition.
- Inspect DEF supply line from tank to dosing unit for kinks, crushing, or damage; check for freezing conditions.
- Check DEF filter/strainer for clogging or crystallization; replace if restricted.
- Review active and inactive codes for DEF pressure erratic/intermittent (FC 3596) or DEF quality below normal (FC 3867) that may contribute.
- If SCR efficiency codes (e.g., FC 3582) or inducement codes (FC 6254, FC 3712) are present, address the underlying DEF dosing issue first; inducement is an effect, not a root cause.
Specs and test values
| Check | Normal reading | When to measure | Source |
|---|---|---|---|
| DEF urea concentration | 32.5% (check with a DEF refractometer) | Sample from the tank | Ram service bulletin 25-005-14 (Diesel Exhaust Fluid) |
| DEF freeze point | About 12°F (−11°C); freezing alone is normal and the system is built to thaw it | Cold weather | Ram service bulletin 25-005-14 (Diesel Exhaust Fluid) |
Common mistake to avoid
Replacing sensors, the doser or the SCR catalyst before testing the DEF. Old, heat-stored or diluted DEF loses strength and sets the same efficiency codes. Check it with a refractometer first. Source: Ram service bulletin 25-005-14 (Diesel Exhaust Fluid).
Parts and tools you may need
- DEF filter/strainer
- DEF supply line
- DEF tank level sender
- Diagnostic scan tool for Cummins FC/SPN/FMI
Tools you’ll need
- digital multimeter — Checks continuity and voltage on DEF dosing unit supply line sensors and wiring to confirm electrical integrity.
- OBD-II scan tool — Reads SPN 3362 FMI 31 and related DEF pressure/quality codes to confirm active faults and monitor live data.
- inspection mirror — Allows visual inspection of DEF supply line routing and connections in tight engine bay areas for kinks or damage.
- DEF refractometer — Verifies DEF concentration to rule out crystallization or poor quality contributing to supply restriction.
Rough cost and difficulty
| Likely repair | Parts | Shop labor | Who usually does it |
|---|---|---|---|
| DEF system drain, flush and refill (contaminated fluid) | $50–$200 | 1–3 hrs | DIY with tools and a manual |
| DEF tank heater / heated line | $100–$1,200 | 1–3 hrs | DIY with tools and a manual |
| DEF level/temperature/quality sensor (tank header) | $300–$1,200 | 1–3 hrs | DIY with tools and a manual |
| DEF pump / supply module | $600–$2,000 | 1–3 hrs | DIY with tools and a manual |
Typical US independent-shop figures; labor runs about $140–$200 per hour (dealers charge more). Confirm the diagnosis before buying parts.
When to see a pro
If inducement derate is active (FC 3712/3714) or the fault persists after line/filter inspection, have a Cummins-certified technician diagnose with Insite to confirm dosing unit health and avoid unnecessary parts replacement.
Check for recalls
Recalls are tied to your truck’s VIN, so check yours directly: enter the VIN at NHTSA’s recall lookup. Open safety recalls are repaired free at a dealer.
Sources
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