DTC 461 — Cylinder 1 – Cylinder Contribution Test Failed — International DT466E
Diagnostic guide for International DT466E (1996–2003) Navistar three-digit code 461.
What it means
Cylinder 1 failed the cylinder contribution test. On the DT466E this is a Navistar three-digit code indicating cylinder 1 is not contributing as expected during the ECM’s contribution test. DTC 462-466 are cylinders 2-6.1
Most likely causes
- Weak or failing HEUI injector on cylinder 1 — Injector spray pattern or control oil sealing degraded, causing reduced contribution on cylinder 1.1
- Injector circuit fault on cylinder 1 (high-side/low-side open or driver issue) — Open or high resistance in cylinder 1 injector coil, connector or harness, or an injector driver fault affecting that cylinder.123
- Mechanical/compression problem on cylinder 1 — Low compression from worn rings, cylinder sleeve, valves or head gasket on cylinder 1 reduces contribution.1
- Low injection control pressure affecting cylinder 1 contribution — System-wide low ICP from high-pressure oil leaks, sticking IPR valve, low/aerated oil or worn high-pressure oil pump can make cylinder 1 appear weak in the test.4
- Incorrect engine oil or aerated oil affecting HEUI operation — Wrong viscosity or aerated oil reduces HEUI control pressure and injector performance, which can trigger a contribution failure.4
- Faulty camshaft position sensor signal during test — Erroneous CMP signal can affect timing and contribution evaluation; CMP faults are known no-start/stall issues on this platform.5
How to diagnose
- Verify code with a Navistar-compatible scan tool and confirm DTC 461 is present and active; note any accompanying codes.
- Inspect cylinder 1 injector electrical connector and harness for corrosion, oil intrusion or damage; check injector coil resistance per service specs.
- Perform a cylinder contribution test with the scan tool under load and observe RPM drop for cylinder 1 versus others.
- Check injection control pressure actual vs desired at idle and under load; look for low ICP or inability to reach target.
- Inspect high-pressure oil system for external leaks, oil condition and level; check IPR valve operation and ICP sensor readings.
- If electrical and oil pressure are normal, evaluate mechanical health of cylinder 1 (compression test) to rule out internal engine issues.
- Clear codes, road test, and re-check for DTC 461 recurrence; monitor related codes 421-456, 513-525, 333, 241 for injector circuit or ICP issues.
Parts and tools you may need
- Navistar-compatible scan tool for three-digit flash codes
- Digital multimeter
- Injector breakout harness
- Compression tester
- Oil pressure gauge / ICP test adapter
Tools you’ll need
- Navistar-compatible scan tool — Reads DTC 461 and runs the cylinder contribution test to confirm cylinder 1 RPM drop versus others.
- Digital multimeter — Checks cylinder 1 injector coil resistance and verifies injector circuit continuity for high-side/low-side faults.
- Injection control pressure gauge — Measures actual ICP versus desired to identify low injection control pressure affecting HEUI operation on cylinder 1.
- Compression tester — Verifies mechanical health of cylinder 1 by comparing compression to other cylinders to rule out internal engine issues.
Rough cost and difficulty
| Likely repair | Parts | Shop labor | Who usually does it |
|---|---|---|---|
| Internal engine repair (cost depends on teardown findings) | Depends on findings | Depends on findings | Shop |
| Wiring or connector repair | $10–$100 | 1–4 hrs | DIY with tools and a manual |
| Fuel injector (each) | $250–$500 | 1.5–3 hrs | Shop |
| High-pressure oil pump (HPOP) | $1,000–$1,400 | 3–6 hrs | Shop |
Typical US independent-shop figures; labor runs about $140–$200 per hour (dealers charge more). Confirm the diagnosis before buying parts.
When to see a pro
If high-pressure oil system diagnosis is required, or internal engine mechanical testing is needed, have a qualified diesel technician perform the work. Do not service high-pressure oil components without proper training and safety precautions.
Check for recalls
Recalls are tied to your truck’s VIN, so check yours directly: enter the VIN at NHTSA’s recall lookup. Open safety recalls are repaired free at a dealer.
Sources
Spotted an error, or something missing? Tell us
Run a International DT466E? This goes straight to the editor — it is not published.