P0204 — Injector Circuit/Open - Cylinder 4 — LB7 Duramax
P0204 indicates the ECM has detected an electrical fault in the fuel injector circuit for cylinder 4 on the LB7 Duramax.
What it means
The ECM has detected an electrical fault in the fuel injector circuit for cylinder number four.1
Most likely causes
- Open or high-resistance in the injector harness or connector at cylinder 4 — Inspect the under-valve-cover injector harness and external engine harness for chafing, corrosion, or loose pins at the cylinder 4 injector connector.1
- Failed injector solenoid/electrical open inside the cylinder 4 injector — LB7 injectors are mounted under the valve covers and are a known weak point; an internal electrical open can set P0201–P0208.1234
- ECM driver fault for cylinder 4 injector circuit — A fault in the ECM output driver for injector 4 can set the code; verify wiring before condemning the ECM.1
- Poor ground or power supply to the injector bank affecting cylinder 4 — Check the injector power/ground circuits and related fuses/relays for voltage drop or intermittent loss.1
How to diagnose
- Verify code and freeze frame; confirm P0204 is present and repeatable.
- Visually inspect the engine harness and under-valve-cover injector harness for chafing, oil contamination, and connector integrity at cylinder 4.
- Perform a pin drag test and continuity check of the cylinder 4 injector control circuit from ECM connector to injector connector.
- Measure injector solenoid resistance at the injector connector and compare to spec; an open or out-of-range reading indicates injector electrical failure.
- Swap the cylinder 4 injector electrical connector with an adjacent cylinder (if harness allows) and retest to isolate harness vs injector.
- Check ECM power, ground, and injector driver supply circuits for proper voltage and no intermittent opens.
- Clear codes and road test under load to confirm the fault is resolved.
Specs and test values
| Check | Normal reading | When to measure | Source |
|---|---|---|---|
| Injector balance rates | Healthy engines sit near ±2 mm³; values near ±4 mm³ or one cylinder far from the rest need a closer look | Hot idle in Park, A/C off | BD Diesel |
Common mistake to avoid
Buying injectors on balance rates alone. Compression, rail pressure and the pressure regulator all move balance rates; confirm a suspect injector with a return-flow test before replacing it. Source: BD Diesel — LB7 injectors: balance rates and return tests.
Parts and tools you may need
- Digital multimeter
- Scan tool with live data
- Wiring diagram for LB7 injector circuits
- Terminal release tools
- Dielectric grease
Tools you’ll need
- digital multimeter — Measures injector solenoid resistance and continuity of the cylinder 4 control circuit to detect opens or high resistance.
- OBD-II scan tool — Reads and clears P0204 and freeze frame data to confirm the fault is repeatable and monitor after repairs.
- fuel injector harness breakout box — Allows safe pin drag testing and continuity checks from ECM to cylinder 4 injector without damaging connectors.
- inspection light — Provides clear illumination to inspect under-valve-cover harness for chafing, oil contamination, and connector integrity at cylinder 4.
Rough cost and difficulty
| Likely repair | Parts | Shop labor | Who usually does it |
|---|---|---|---|
| Wiring or connector repair | $10–$100 | 1–4 hrs | DIY with tools and a manual |
| Injector wiring harness / under-valve-cover harness | $50–$300 | 2–5 hrs | Shop |
| Fuel injector (each) | $250–$450 | 2–4 hrs | Shop |
| ECM/PCM replacement (programmed) | $600–$2,000 | 1–3 hrs | Shop |
Typical US independent-shop figures; labor runs about $120–$180 per hour (dealers charge more). Confirm the diagnosis before buying parts.
When to see a pro
If the injector tests electrically good but the code returns, or if you need to remove the valve cover/injector on a high-pressure common-rail system, have a qualified diesel technician perform the work to avoid fuel leaks and high-pressure hazards.
Check for recalls
Recalls are tied to your truck’s VIN, so check yours directly: enter the VIN at NHTSA’s recall lookup. Open safety recalls are repaired free at a dealer.
Sources
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