P0206 — Injector Circuit/Open - Cylinder 6 — LB7 Duramax
The ECM has detected an electrical fault in the cylinder 6 injector circuit on the LB7 Duramax. The LB7 injectors sit under the valve covers and are a known…
What it means
The ECM has detected an electrical fault in the cylinder 6 injector circuit. On the LB7 Duramax the injectors are mounted under the valve covers and are a well-known weak point.1
Most likely causes
- Open or high-resistance in the cylinder 6 injector harness/connector under the valve cover — Inspect the under-valve-cover injector harness and connector for chafing, oil intrusion, corrosion, or loose terminals at cylinder 6. On the LB7 the injectors sit under the valve covers and are a well-known weak point; check the injector harness and connector under the valve cover, then the injector.1
- Failed cylinder 6 injector (internal coil/open) — A failed injector can present as an electrical open.1
- ECM driver or wiring fault to cylinder 6 injector — Wiring from the ECM to the valve-cover pass-through can be damaged or corroded, causing an open circuit to cylinder 6.1
How to diagnose
- Verify the code and freeze-frame; confirm P0206 is present and note engine conditions.
- Visually inspect the under-valve-cover injector harness and connector for cylinder 6 for oil, corrosion, chafing, or loose pins.
- Check continuity and resistance of the cylinder 6 injector circuit from the ECM connector to the injector connector, looking for opens or high resistance.
- Measure injector coil resistance at the injector connector and compare to spec; an out-of-range reading indicates a failed injector.
- If harness and injector test good, evaluate ECM driver output and related wiring for faults.
- Clear codes, run the engine and recheck for P0206 recurrence and accompanying misfire codes.
Specs and test values
| Check | Normal reading | When to measure | Source |
|---|---|---|---|
| Injector balance rates | Healthy engines sit near ±2 mm³; values near ±4 mm³ or one cylinder far from the rest need a closer look | Hot idle in Park, A/C off | BD Diesel |
Common mistake to avoid
Buying injectors on balance rates alone. Compression, rail pressure and the pressure regulator all move balance rates; confirm a suspect injector with a return-flow test before replacing it. Source: BD Diesel — LB7 injectors: balance rates and return tests.
Parts and tools you may need
- Digital multimeter
- Wiring diagram for LB7 injector circuits
- Valve cover gasket set
- Injector harness/connector repair kit
- Replacement Bosch LB7 injector (cylinder 6)
- Torque wrench
- Safety glasses and gloves
Tools you’ll need
- OBD-II scan tool — Read and clear P0206 and view freeze-frame data to confirm conditions when the fault set.
- Digital multimeter — Measure injector coil resistance and check continuity of the cylinder 6 injector circuit from ECM to injector for opens or high resistance.
- Inspection mirror — View the under-valve-cover injector harness and connector for oil, corrosion, chafing, or loose pins on cylinder 6.
- Terminal release tool set — Safely disconnect and inspect injector and ECM connectors without damaging terminals during circuit tests.
Rough cost and difficulty
| Likely repair | Parts | Shop labor | Who usually does it |
|---|---|---|---|
| Wiring or connector repair | $10–$100 | 1–4 hrs | DIY with tools and a manual |
| Injector wiring harness / under-valve-cover harness | $50–$300 | 2–5 hrs | Shop |
| Fuel injector (each) | $250–$450 | 2–4 hrs | Shop |
Typical US independent-shop figures; labor runs about $120–$180 per hour (dealers charge more). Confirm the diagnosis before buying parts.
When to see a pro
High-pressure fuel systems are dangerous. If you are not experienced with diesel fuel systems, have a qualified diesel technician perform electrical testing and injector service. Do not attempt high-pressure fuel disconnection without proper training and tools.
Check for recalls
Recalls are tied to your truck’s VIN, so check yours directly: enter the VIN at NHTSA’s recall lookup. Open safety recalls are repaired free at a dealer.
Sources
Spotted an error, or something missing? Tell us
Run a LB7 Duramax? This goes straight to the editor — it is not published.